303-01A Engine - 3.7L Duratec (227kW/301PS) 2013 - 2014 MKZ
Specifications Procedure revision date: 08/16/2013

Specifications



  Engine


Item Specification
Displacement 3.7L (4V) (226 CID)
No. of cylinders 6
Bore/stroke 3.760  ± 3.413  in ( 95.5  ± 86.7  mm)
Firing order 1-4-2-5-3-6
Spark plug 12405
Spark plug gap 1.25-1.35 mm (0.049-0.053 in)
Compression ratio 10.5:1
Engine weight (without accessory drive components) 354.9  lb ( 161  kg)
Engine and transaxle assembly weight (without accessory drive components) 575.0  lb ( 260.8  kg)




  Lubricants


Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)




  Engine Oil Capacity


Item Specification
Service fill including oil filter 6.0  qt ( 5.68  L)




  Oil Pressure


Item Specification
Oil pressure @ 1,500 rpm with engine at normal operating temperature 30.0  psi ( 206.8  kPa)




  Cylinder Head and Valve Train


Item Specification
Cylinder head gasket surface flatness Flat within 0.08 mm (0.003 in) length end to end, area 150 mm (5.9 in) x 150 mm (5.9 in) (or full width) should be less than 0.05 mm (0.002 in)
Valve tappet clearance - intake 0.006 –0.010  in ( .15 –.25  mm)
Valve tappet clearance - exhaust - Engine must be at room temperature before measuring 0.01 –0.02  in ( .36 –.46  mm)
Valve guide bore inner diameter 0.217 –0.218  in ( 5.519 –5.549  mm)
Valve stem diameter - intake 0.2157 –0.2157  in ( 5.479 –5.479  mm)
Valve stem diameter - exhaust 0.2152 –0.2159  in ( 5.466 –5.484  mm)
Valve stem-to-guide clearance - intake 0.0009 –0.0028  in ( .022 –.07  mm)
Valve stem-to-guide clearance - exhaust 0.0014 –0.0033  in ( .035 –.083  mm)
Valve head diameter - intake 1.46  in ( 37  mm)
Valve head diameter - exhaust 1.22  in ( 31  mm)
Valve face runout 0.002  in ( .05  mm)
Valve face angle 44.5 –45.5  
Valve seat width - intake 0.051 –0.059  in ( 1.3 –1.5  mm)
Valve seat width - exhaust 0.067 –0.079  in ( 1.7 –2  mm)
Valve seat runout 0.002  in ( .04  mm)
Valve seat angle 44.5 –45.5  
Valve spring free length (approx.) 1.890  in ( 48  mm)
Valve spring compression pressure (N @ spec. length) 525 N @ 27.0 mm (114.7 lb @ 1.06 in)
Valve spring installed height 1.457  in ( 37  mm)
Valve spring installed height pressure (N @ spec. length) 235 N @ 37.0 mm (53 lb @ 1.45 in)
Valve spring installed pressure — service limit 10% force loss @ specified height




  Camshaft


Item Specification
Theoretical valve lift (intake) @ 0 lash 0.394  in ( 10  mm)
Theoretical valve lift (exhaust) @ 0 lash 0.38  in ( 9.6798  mm)
Lobe lift - intake 0.394  in ( 10  mm)
Lobe lift - exhaust 0.38  in ( 9.6798  mm)
Allowable lobe lift loss 0.0024  in ( .062  mm)
Camshaft journal bore inside diameter — 1st journal 1.537 –1.538  in ( 39.0375 –39.0625  mm)
Camshaft journal bore inside diameter — intermediate journals 1.023 –1.024  in ( 25.9875 –26.0125  mm)
Camshaft bearing outside diameter — 1st journal 1.535 –1.536  in ( 38.99 –39.01  mm)
Camshaft bearing outside diameter — intermediate journals 1.021 –1.022  in ( 25.937 –25.963  mm)
Camshaft journal-to-bearing clearance, 1st journal — service limit 0.0029  in ( .0725  mm)
Camshaft journal-to-bearing clearance, intermediate journals — service limit 0.0030  in ( .0755  mm)
Runout 0.0016  in ( .04  mm)
End play - standard 0.0013 –0.0067  in ( .032 –.17  mm)
End play - service limit 0.0075  in ( .19  mm)




  Cylinder Block


Item Specification
Cylinder bore diameter 3.760 –3.761  in ( 95.5 –95.52  mm)
Cylinder bore roundness 0.0005  in ( .013  mm)
Cylinder bore taper 0.0004  in ( .01  mm)
Block main bore roundness 0.000  in ( .008  mm)
Main bearing bore inside diameter 2.850 –2.851  in ( 72.4 –72.424  mm)
Head gasket surface flatness Flat within 0.150 mm (0.005 in) overall 0.050 mm (0.001 in) per 150 mm (5.905 in) x 150 mm (5.905 in) 0.025 mm (0.0009 in) per 25 mm (0.98 in) x 25 mm (0.98 in)




  Crankshaft


Item Specification
Main bearing journal diameter 2.657  in ( 67.5  mm)
Main bearing journal maximum taper 0.1575  in ( .004  m)
Main bearing journal maximum out-of-round 0.0002  in ( .006  mm)
Main bearing journal-to-main bearing clearance 0.0010 –0.0016  in ( .026 –.041  mm)
Connecting rod journal diameter 2.204 –2.205  in ( 55.983 –56.003  mm)
Connecting rod journal maximum taper 0.0002  in ( .004  mm)
Connecting rod journal maximum out-of-round 0.0002  in ( .006  mm)
Crankshaft maximum end play 0.0020 –0.0115  in ( .051 –.291  mm)




  Piston and Connecting Rod


Item Specification
Piston diameter - single grade 3.7594 –3.7589  in ( 95.49 –95.476  mm)
Piston-to-cylinder bore clearance 0.0004 –0.0017  in ( .01 –.044  mm)
Piston ring end gap - compression (top, gauge diameter) 0.0067 –0.0106  in ( .17 –.27  mm)
Piston ring end gap - compression (bottom, gauge diameter) 0.0118 –0.0217  in ( .3 –.55  mm)
Piston ring end gap — oil ring (steel rail, gauge diameter) 0.0059 –0.0177  in ( .15 –.45  mm)
Piston ring groove width - compression (top) 0.0484 –0.0492  in ( 1.23 –1.25  mm)
Piston ring groove width — compression (bottom) 0.0602 –0.0610  in ( 1.53 –1.55  mm)
Piston ring groove width - oil ring 0.0996 –0.1004  in ( 2.53 –2.55  mm)
Piston ring width - upper compression ring 0.0461 –0.0469  in ( 1.17 –1.19  mm)
Piston ring width - lower compression ring 0.0579 –0.0587  in ( 1.47 –1.49  mm)
Piston ring-to-groove clearance (upper and lower compression rings) 0.0016 –0.0031  in ( .04 –.08  mm)
Piston pin bore diameter 0.9057 –0.9058  in ( 23.004 –23.008  mm)
Piston pin diameter 0.9054 –0.9055  in ( 22.997 –23  mm)
Piston pin length 2.204  in ( 55.975  mm)
Piston pin-to-piston fit 0.0002 –0.0004  in ( .004 –.011  mm)
Piston-to-connecting rod clearance 0.1  in ( 2.7  mm)
Connecting rod-to-pin clearance - standard 0.0003 –0.0009  in ( .007 –.022  mm)
Connecting rod pin bore diameter 0.9058 –0.9063  in ( 23.007 –23.019  mm)
Connecting rod length (center-to-center) 6.01  in ( 152.68  mm)
Connecting rod maximum allowed bend 0.0015  in ( .038  mm)
Connecting rod maximum allowed twist 0.0020  in ( .05  mm)
Connecting rod bearing bore diameter - grade 1 2.3569 –2.3572  in ( 59.866 –59.872  mm)
Connecting rod bearing bore diameter - grade 2 2.3572 –2.3574  in ( 59.873 –59.879  mm)
Connecting rod bearing bore diameter - grade 3 2.3575 –2.3577  in ( 59.88 –59.886  mm)
Connecting rod bearing-to-crankshaft clearance 0.0008 –0.0021  in ( .02 –.054  mm)
Connecting rod side clearance (assembled to crank) - standard 0.0069 –0.0167  in ( .175 –.425  mm)
Connecting rod side clearance (assembled to crank) - service limit 0.0069 –0.0167  in ( .175 –.425  mm)